Sample and Approval Process

The four phases from final artwork to an approved pre-production sample, with timings.

What it is
A one-page flowchart of how we make and approve your pre-production sample.
Who it's for
Creators who have placed an order and are preparing their artwork.
What's inside
Phase 1, initiation (7–10 days: dielines, artwork templates, the artwork issue report and proofs); phase 2, component creation (5–30 days); phase 3, assembly and insert fit test (7–25 days); phase 4, approval and shipping the sample to you.
How to use it
Use it to see what you need to provide at each step and how long each phase takes.

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Sample and Approval Process herotime1.com PM - Project Manager PA - Production Associate

Phase 1

PM sends Sharepoint link to you

Initiation 7-10 days

SYSTEM TASK Create ‘Assembly Design’ Task for 3D Designer +7 Days

Service Required

Assembly Strategy?

Provided by you 3D Designer confirms final box size

PA generates Final Dieline & Artwork Templates

You Upload Artwork to Folder 1 1

PA fill up Artwork Issue Report, and sends to you

YES

Will you fix these yourself?

NO

NO

Artwork sufficient?

YES

$ You can pay us for artworking, to fix your files

Engineer Uploads Artwork to Folder 3 3

NO

Do you approve the proofs?

YES

Phase 2 Component Creation 5-30 days SYSTEM TASK PA opens tasks for Sourcing, Factory, and Sample Teams

Factory makes high-resolution 3D prints 15 - 30 days (No mold yet)

Sample Team prints components & box 6 - 14 days

Sourcing team orders items 5 - 8 days (standard) 10 - 15 days (custom)

Phase 3 Assembly 7-25 days Box Insert prototype and fit test

IF PLASTIC

IF PAPER

Print and test, suggest adjustments + implement in Files +7 days

Sample team follows design, prints tests + make adjustments +7 days

Send File to Vacuum Insert Maker +15 days to receive sample

Final Assembly by Sample Team

Record Final Weight + Dimensions in System

Phase 4 Approval PM confirms Sample

Ship Sample and email Sample Issue Report

Have you given written Approval?

NO

Print/Fit/3D

Return to Phase 2

YES

Do you want to update files?

NO

YES

You submit one-time file update (Batch)

Factory Manager sends Risk Assessment, projected Cargo Ready Date and BOM Change Report to you

Phase 5 Mass Production 30-60 days

Start Production

Start Steel Mold 50 days

Sourcing Materials 10 - 30 days

T1 Sample Confirmation Physical (7 days) Video (1 day)

Printing 25 - 35 days

YES

Do you require changes to the mold?

NO

Additional charges

Mass Injection

Internal QC

SYSTEM TASK Factory Manager sends Verification to you Sends MP Sample: Physical (7 days) Video (1 day)

Final Mass Assembly

Phase 6 Safety 12 days

SYSTEM TASK PM opens Task for Admin Team Send to Lab

Lab Testing and Certificate Upload

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